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Chevy Corvette 2003-2013 440LPH DeatschWerks Brushless In-Tank Fuel Pump Kit with Single Speed Controller

9-442-C102-0909
The DW440 brings brushless pump technology INTO the fuel tank. With a total height of only 4 inches (102mm), it is the only highflow aftermarket brushless pump that is easily retro-fitted into an OE pump module. Brushless technology reduces friction and heat, increases effeciency, vastly improves pump lifespan in ethanol and methanol fuels, and allows higher voltage inputs for increased flow.
- 440LPH at 40psi, 13.8v, 620LPH at 40psi, 20v
- Compact size is optimized for in-tank use
- Universal bulkhead harness and fitment kit included
- Compatible with all fuels including methanol and e100
- No brushes + No commutator = Ultimate Durability
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Description

Included: (1) 440lph Brushless In-Tank Fuel Pump Kit & (1) DWC1 Brushless Pump Single Speed Controller

Fuel pumps are not a one-size-fits-all type of product. Proper fuel delivery to your engine involves combining the right fitment and the right flow. This is why the DW fuel pump line is built to cover 7 different dimensional formats each having different fluid connections, electrical connections, diameters, and lengths. DW pump formats cover standard fitment in-tank, compact fitment in-tank, specialty fitment in-tank, and 2 different universal in-line pumps. Each pump formats is available in up to 4 different flow rates yielding over 20 different format+flow combinations to ensure you have the right pump for your build.

Specifications
Weight: 9.2oz (260 grams)
External Materials: Electroplated Steel
Inlet Fitting: 8.5mm ID, 11.0mm OD
Outlet Fitting: 3/8" Hose Clamp
PRV Activation: >125 psi
Impeller Design: Single Scroll Composite Turbine
Connector Terminal: 4-Spade Brushless
Min Voltage Input: 8 Volts
Max Voltage Input: 18 Volts
Max Periodic Voltage: 22 Volts

DWC1 Brushless Pump Controller
The DW C1 Brushless Pump Controller is included with the DW440 LPH in-tank fuel pump kits. This controller accepts an 8-22v DC input and creates a digital signal to allow effecient and precise speed and torque control of the DW440 pump. The controller is available in 2 configurations: C102 (dual speed), and C103 (pwm controlled).
-Optimized for use with the DW440 brushless pump
- Variable timing for optimized torque and speed
- Designed for compatibility with voltage boosters
- Bulkhead wiring kit included for in-module retrofit
- Digital thermal protection
- 8 volts min, 22v max
- 40 amps max

High Torque = High Flow
A fuel injected internal combustion engine is a dynamic system. Fuel flow requirements vary greatly by rpm and load. However, one law remains universal: forced induction applications require more flow at higher pressures. Knowing this fact, DW has engineered their fuel pumps to maximize flow at higher pressures. By designing the armature for torque bias, delaying pressure relief activation, and maximizing impeller efficiency, DW has created a line of pumps with an extremely flat flow curve. Higher flow at higher pressure delivers the fuel your engine demands.

Ethanol Compatibility
Today's ethanol-enriched fuels are more corrosive than the fuels of the past. High-octane premium grade pump gas can contain up to 15% ethanol and e85 is becoming increasingly popular as an inexpensive readily available race fuel. Regardless of what fuel you prefer, DW has specifically engineered their pumps with ethanol in mind…

  • Composite Impeller – DW turbine impellers are made of a lightweight composite that is both efficient and impervious to the corrosive nature of ethanol.
  • Encapsulated Armature – DW motor armatures are fully encapsulated to protect the copper windings from ethanol deterioration
  • Carbon Commutators and Brushes – The utilization of carbon in the wear components of the pump leads to a much longer life especially in high-heat and high-pressure conditions.
  • Endurance Testing – DW performs in-house HALT (highly accelerated life testing) on all pump designs and in various fuels to find and eliminate common modes of failure.

Even if you don’t use ethanol-enriched fuels, the extra work is not wasted. All of the above-mentioned design attributes translate to a more dependable longer life fuel pump regardless of the fuel used.

3 Year Comprehensive Warranty
DW is committed to high-quality products and excellent customer service. All products are backed up with a 3-year comprehensive warranty.  This warranty could not be offered without supreme confidence in product quality. As part of QA procedures, all pumps and all injectors are bench tested in-house before packaging and shipment to the customer.  Below is a brief over of the fuel pump testing process…

  •  High and low-pressure flow
  •  Amperage draw vs flow
  •  PRV activation point
  •  Check valve function
  •  Cavitation check
  •  Qualitative observations

Application Specific Fitment
DW pioneered fuel injector application specific fitment. That experience has been applied to the DW line of fuel pumps. To achieve this feat, DW has built a library of over 100 different OE fuel pump modules from which application specific fitment kits can be made.

First, the proper format+flow combinations are selected. Then the o-rings, electrical connectors, clamps, filters, and spacers are chosen. Next, the pump is installed and bench tested in the OE module to ensure proper fitment and performance. Lastly, the entire process is documented and published into step-by-step illustrated instructions which can be downloaded from our website and used by the customer during installation. Application specific product development is a complex process, but DW has made it easy for the end customer… all you have to do is choose your year make and model.

 

Details

Shipping Information

  • Item Requires Shipping
  • 1.0 lbs.
  • W5.0000” x H5.0000” x L5.0000”
  • Free Basic Shipping
  • FREE Fast Priority Mail shipping to the USA and it's territories on ALL Deatschwerks Products.

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